SKU: 22669172043

HPS Hot & Cold Side Charge Pipe with Intercooler Boots Kit, 03-07 Ford F450 Superduty Powerstroke 6.0L Diesel Turbo, Red

Sale price$205.17 Regular price$227.97
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Ships within 48 hours · Estimated delivery Aug 22 - Aug 27

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Description

HPS Hot & Cold Side Charge Pipe with Intercooler Boots Kit, 03-07 Ford F450 Superduty Powerstroke 6.0L Diesel Turbo, RedThe late 2003 2007 Ford F series super duty trucks came equipped with a 6. 0L Powerstroke diesel engine making them a powerhouse and great work trucks. However, they have some shortcomings that gave these engines a bad reputation. We brought in two different models of these trucks to dissect and investigate the issues. What we came up with is our upgraded 6061 aluminum HPS Cold Side and Hot Side Charge Pipe Kit that addresses the weak links in the

The late 2003-2007 Ford F-series super-duty trucks came equipped with a 6.0L Powerstroke diesel engine making them a powerhouse and great work trucks. However, they have some shortcomings that gave these engines a bad reputation. We brought in two different models of these trucks to dissect and investigate the issues. What we came up with is our upgraded 6061 aluminum HPS Cold Side and Hot Side Charge Pipe Kit that addresses the weak links in the charge air system.

Difference between HPS Complete Charge Pipes Kit and other aftermarket kits are listed below.

HPS Hot Side Charge Pipe with Mounting Brace
The factory Hot Side is commonly known to fail at the turbo boots. We found that the factory steel Hot Side pipe is a major culprit in causing boost leaks and power loss problems on all years of the 6.0L Powerstroke Diesel engine. The factory Hot Side pipe sits in the engine compartment freely with nothing holding it in place except for the boots, placing a lot of stress on the boots. Our approach to this issue is to create the pipe out of 6061 aluminum tubing to reduce the weight on the boots by about 50%. On top of that, we designed a brace to securely mount the Hot Side pipe, further relieving any weight and stress from the boots.

HPS Cold Side Charge Pipe
When the 6.0L Powerstroke Ford F-Series first came out, it was equipped with plated steel pipes for both hot and cold side. The pipes were heavy as well as robust. During the mid-cycle refresh for the 2005 models, the cold side pipe was replaced to an injection molded plastic charge pipe. Owners of these trucks would begin noticing loss of power caused by cracks in the plastic pipe. The HPS Cold Side Charge Pipe, modeled off of the OEM part, replaces the OEM hard and brittle plastic charge pipe with our mandrel bent 6061 aluminum piece. Our aluminum Cold Side Charge Pipe is also an upgrade to early model steel pipes for those who want to reduce weight and simply want to add some color to the engine compartment.

HPS Ultra High Temp 4-ply Aramid Reinforced Fluoro-lined Silicone Boots
In our analysis, the stock intercooler boots are made of silicone and is reinforced with 2 layers of polyester. Because the 6.0L Powerstroke engines breathe a lot of oil through the turbo, silicone hoses will degrade causing them to become soft and gummy. Over time, the boots will either rip or blow through. On our HPS direct fit intercooler boots for the 6.0L Powerstroke Diesel Ford F-Series trucks, we added a fluoroelastomer liner to allow constant flow of oil without the negative consequences. We also replaced the 2 layers of polyester with 4 layers of Aramid fiber, raising the maximum operating temperature to 500F. The added layers also plays a role in allowing higher operating pressures, keeping your truck on the road longer.

HPS Heavy Duty Spring-Loaded T-Bolt Clamps
We provide Stainless Steel Spring-Loaded T-Bolt clamps with our intercooler boot kits on every connecting point of the charge air system for the 6.0L Powerstroke Diesel Ford F-Series trucks. The housing and band are made of a 300 series stainless steel and offer great corrosion resistance. The Bolt, Nut, and Spring are zinc plated steel for excellent reusability and protection from the elements.

REMARK: The complete kit for the 6.0L Powerstroke Diesel Ford F-Series trucks is designed and modeled based on OEM parts. This kit will work with direct bolt-on intake kits as well as direct fit upgraded intercoolers.

HPS Intercooler Pipe Kit Features and Specification

- Unique mounting brace design on the hot side for added structural rigidity to the Hot Side pipe.
- Mandrel bent 6061 aluminum tubing increase air volume and air flow. Upgrade 05-07 model factory plastic charge pipe.
- Includes HPS 4-ply aramid reinforced fluoro-lined silicone couplers for excellent oil resistance minimizing premature failure (Maximum temperature rating: 500F)
- Spring-Loaded T-Bolt Clamps. Industrial grade constant tension clamps eliminate the need for maintenance in fluctuating temperature conditions.
- Includes easy to follow step-by-step installation manual with clear pictures and instructions to guide the installer throughout the whole process.
- No modification is required during the installation.
- Color: Red
- NOT CARB Complaint
- System Type: Charge Pipe (Hot & Cold Side) with Silicone Hoses

Vehicle Application
2007 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2006 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2005 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2004 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2003 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo

Compatible with OEM part numbers
3C34-6C640-CA
3C34-6C640-DA
3C34-6K769-AB
3C3Z-6K769-CA
5C34-6C646-AH
5C34-6K769-AA
6C34-6C640-AA
6C34-6C640-BA
6C34-6C640-CA
6C34-6C646-AF
6C3Z-6C640-A
6C3Z-6C640-AA
6C3Z-6C640-B
6C3Z-6C640-C
6C3Z-6C646-A
6C3Z-6C646-BA
6C3Z-6K769-B

Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 22669172043

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4.4 ★★★★★
Based on 23 reviews
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Mike c
New York, US
★★★★★ 5
My 2 German shepherds love these good quality last a good bit
Size: Large (Pack of 1)
I buy these for my 2 German shepherds. My male is a heavy chewer and he will spend time with this everyday until he starts to wear it down or makes it into a makeshift shank and I replace it Last about 3-4 months for aggressive chewers. Highly recommend (keeps them from chewing my stuff)
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Reviewed in the United States on May 1, 2026
R
Verified Purchase
Reviewer 22
Omaha, US
★★★★★ 5
The best bone you can get for pitbulls!
Size: Large (Pack of 1)
Can I give these more than five stars? Please?? They truly deserve more than that! I have bought these bones for the last 2 years for my pitbull mix, who is a very aggressive chewer. Her favorite thing to do is just lay and chew. These bones last FOREVER! She can lay there and chew all day long and they will last her MONTHS! It’s honestly amazing! These are the best bones we’ve ever given her and they are the only ones we’ll buy her! Not only do they last forever, they’re safe and natural too! Best product ever!
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Reviewed in the United States on January 10, 2026
D
Verified Purchase
Dee
Omaha, US
★★★★★ 4
Great for aggressive chewers, but small mess
Size: Large (Pack of 1), Size: Large (Pack of 1)
He took it right away! It’s a great size. We’ll see how it holds up ONE MONTH UPDATE: (photo included) He loves it still! Still a bit messy but holding up great and he’s a aggressive chewer 1 WEEK UPDATE (photo update included) The bone is great. He loves it and it’s been holding up great. Our 8 month puppy is a super chewer and 60 lbs. the bone has signs of wear but nothing crazy. I went from 5 stars to 4 stars because whenever he chews the bone, the small tiny pieces of bone/wood go everywhere and they’re sticky/hard and make kind of a mess. But still would get this bone again and highly recommend
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Reviewed in the United States on December 16, 2025
H
Verified Purchase
hellothere
Lake Worth, US
★★★★★ 5
Dog loves these
Size: X-Small (Pack of 1)
These are the best chew toys. They are reasonably priced and last a long while. Fast shipping.
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Reviewed in the United States on March 8, 2026
V
Verified Purchase
Vanessa
Birmingham, US
★★★★★ 5
Made for aggressive chewers
Size: Small (Pack of 1)
My aggressive chewers are obsessed. This is one of the only chew toys that actually lasts for them. Always have to buy 2 so they each have their own
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Reviewed in the United States on February 28, 2026

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