SKU: 58609243234

VRO Fuel Pump Repair Kit – Fits Johnson/Evinrude V4 60° Looper Models 90-115 HP (Replaces 5007420)

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Description

VRO Fuel Pump Repair Kit – Fits Johnson/Evinrude V4 60° Looper Models 90-115 HP (Replaces 5007420)VRO Fuel Pump Repair Kit Fits Johnson Evinrude V4 60 Looper Models 90 115 HP (Replaces 5007420) This VRO fuel pump conversion kit is designed for Johnson Evinrude 90 115 HP, V4 60 looper engines (19952006). It is a direct fit replacement for carbureted models originally equipped with a VRO oil injection system, converting the engine to run on a premixed fuel oil blend. This kit replaces the original VRO system with a standard fuel pump, which requires

VRO Fuel Pump Repair Kit – Fits Johnson/Evinrude V4 60° Looper Models 90-115 HP (Replaces 5007420)

This VRO fuel pump conversion kit is designed for Johnson/Evinrude 90-115 HP, V4 60° looper engines (1995–2006). It is a direct-fit replacement for carbureted models originally equipped with a VRO oil injection system, converting the engine to run on a premixed fuel/oil blend.

This kit replaces the original VRO system with a standard fuel pump, which requires using a 50:1 premix ratio (1 pint of oil to 6 gallons of gasoline). It serves as a direct replacement for Johnson/Evinrude part numbers 5007420, 5007422, 174955, 435555, 436203, 438400, 5004558, and 8402-460.

  • Conversion System: Replaces the VRO oil injection system, simplifying the fuel system and requiring a 50:1 fuel/oil premix.
  • Direct Installation: Mounts directly to the existing vapor tank or bracket with included hardware for a straightforward bolt-on process.
  • Complete Kit: Includes the fuel pump, mounting bracket, hoses, bolts, and zip ties for a comprehensive installation.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Brand Part Number
Johnson/Evinrude 5007420
Johnson/Evinrude 5007422
Johnson/Evinrude 174955
Johnson/Evinrude 435555
Johnson/Evinrude 436203
Johnson/Evinrude 438400
Johnson/Evinrude 5004558
Johnson/Evinrude 8402-460

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Johnson/Evinrude V4 60° Looper 90 2-Stroke 1995-1996 5007420 Carbureted models only
Johnson/Evinrude V4 60° Looper 90 2-Stroke 1997-2006 5007420 All VRO models
Johnson/Evinrude V4 60° Looper 100 2-Stroke 1998-2001 5007420 All VRO models
Johnson/Evinrude V4 60° Looper 115 2-Stroke 1995-1996 5007420 Carbureted models only
Johnson/Evinrude V4 60° Looper 115 2-Stroke 1997-2006 5007420 All VRO models

Technical Specifications

Specification Value
Product Type VRO Oil Injection Replacement Fuel Pump
Installation Direct bolt-on to existing vapor tank or bracket
Fuel Type Gasoline (requires 50:1 premix)
Connection Direct fit to existing fuel lines
Housing Material Aluminum bracket, plastic pump housing
Housing Color Black/silver
Dimensions 7.91 × 5.31 × 3.9 inches (200.9 × 134.9 × 99.1 mm)
Weight 1.32 pounds (0.6 kg)
Fitting Type Direct OEM replacement
Other Technical Attributes Converts VRO system to premix (requires 50:1 fuel/oil ratio: 1 pint oil to 6 gallons gasoline)

Package Contents

  • 1 × Fuel Pump with Aluminum Bracket
  • 2 × Hoses
  • 4 × Bolts
  • 6 × Zip Ties
  • 1 × Installation Instructions

Installation Guide

  1. Safety First: Disconnect the battery and work in a well-ventilated area away from any open flames or sparks.
  2. Locate the VRO Pump: Identify the existing VRO pump and fuel lines on your engine. Place a rag underneath to catch any fuel drips.
  3. Disconnect Lines: Carefully disconnect the fuel inlet, fuel outlet, oil inlet, and pulse limiter hoses from the VRO pump. Disconnect the warning horn and oil tank electrical connectors.
  4. Remove Old Pump: Unbolt and remove the VRO pump assembly. Thoroughly clean the mounting surface.
  5. Install New Pump: Mount the new fuel pump assembly using the provided bolts. Ensure it is securely fastened.
  6. Connect Fuel Lines: Attach the main fuel inlet and the outlet line to the carburetor. Plug the pulse fitting on the crankcase.
  7. Disable Oil System: Since the oil pump is disconnected, you must permanently switch to premixed fuel. Disconnect and remove the oil tank.
  8. Premix Fuel: Mix your fuel and oil at a 50:1 ratio (1 pint of 2-stroke oil to 6 gallons of gasoline) before filling the tank.
  9. Final Checks: Reconnect the battery. Prime the fuel system using the primer bulb until firm. Check all connections for leaks before starting the engine.

Troubleshooting & FAQ

How do I confirm this fits my engine?
This pump is specifically for Johnson/Evinrude V4 60° Looper engines (90-115 HP) from 1995-2006. Please verify your exact model and year against the compatibility table above. It is intended for carbureted models only, not fuel-injected (FICHT) systems.

Does this pump use the VRO oil injection system?
No, this is a conversion kit that completely replaces and eliminates the VRO system. After installation, you MUST use a 50:1 fuel-to-oil premix in your fuel tank for proper engine lubrication.

What are the signs my original VRO pump is failing?
Common symptoms include the engine running rough, surging, or stalling; visible fuel or oil leaks around the pump body; or the warning horn sounding for no apparent reason. A faulty VRO can lead to incorrect oiling and catastrophic engine damage, making replacement critical.

OEM vs. Aftermarket?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

  • Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
  • This product is an aftermarket replacement part and is not an OEM component.
  • Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

  • Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
  • Fast Global Shipping: Free delivery worldwide in 5–15 days.
  • Direct from Manufacturer: Competitive pricing without compromising quality.
Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 58609243234

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Mike
San Leandro, US
★★★★★ 5
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Color: Black, Size: 4 Panel-136‘’W-Round Pad
I recently purchased the Room Divider 6FT Folding Privacy Screens, 4 Panel Partition Room Dividers, and I must say, it has transformed the way I use my living space. The four-panel design is both elegant and functional, providing instant privacy without feeling bulky or overwhelming in my room. Setting it up was a breeze; the folding mechanism is smooth, allowing me to adjust the configuration as needed—straight, angled, or zigzag. I particularly appreciate the sturdy build; the panels feel solid yet lightweight, making it easy to move around when I want to reconfigure my space. Aesthetically, it’s a great addition. The neutral finish blends well with my décor, and the simple design doesn’t draw too much attention while still offering a sense of separation. It’s perfect for creating a temporary office corner, dividing a studio apartment, or even using it as a backdrop for online meetings. If I had to point out a minor downside, it would be that the divider isn’t completely soundproof—so conversations can still carry through—but for visual privacy and space management, it’s excellent. Overall, I’m extremely satisfied and would recommend it to anyone looking for a versatile and stylish room divider.
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Reviewed in the United States on February 24, 2026
A
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Ansley
Lake Worth, US
★★★★★ 5
True to size & Use a Drill
Color: Beige, Size: 3 Panel-102‘’-Round Pad, Color: Beige, Size: 3 Panel-102‘’-Round Pad
Love this! Works perfectly for where I wanted it. I did measure my room incorrectly and thought it would be smaller, thankfully it’s not and thankfully it’s not bigger than the room itself. I did like how the whole thing was move-able but it was a bit annoying so I just added extra clips to the left of the middle one and unscrewed the right of the middle at the bottom so it opens like a door, this did make it a bit flimsy but duck taping it to the wall as anchor it works. 100% recommend, but do suggest a drill and a second set of hands to put it together, due to its size it can be a bit difficult to maneuver putting together yourself. Also if you have a clingy cat like I do, and think this will help keep them out, no, my cat who is very large can manage to squeeze underneath it.
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Reviewed in the United States on March 9, 2024
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Sam
Boise, US
★★★★★ 1
waste of money
Color: Black, Size: 4 Panel-136‘’W-Round Pad
This is a total waste of money. Its only going to free stand if you arent moving it. If you are planning on dividing a room, and then folding these for space and then dividing the room again, itll last a few days. The poles kept coming off of the screws that holds the fabric on the poles together. Was fixing this EVERY DAY. Finally got tired of doing this and just threw it out. Lot of money spent on garbage. Get a sheet room divider, or something that isnt cheaply made. Was simply making an office type space in a bedroom, to seperate the two areas for work, and folding it kept making the poles come off those twisted screws. just not worth it.
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Reviewed in the United States on May 3, 2026
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Verified Purchase
Alysha H.
Carnegie, US
★★★★★ 5
Absolutely love this room divider!
Color: Beige, Size: 3 Panel-102‘’-Round Pad, Color: Beige, Size: 3 Panel-102‘’-Round Pad
When they say you can't see anything through it, they are correct. As you can see by the video, the cars are traveling by with the sunlight on the divider and you still can't see any cars passing nor can you see the ones in the parking lot. You can also tell it blocks out the sunlight too which is a definite plus for our store. Quality material on the divider. Material is nice and snug on the poles with no ripples. I also like the base of these, they make the divider nice and sturdy and can be adjusted if floor is uneven. Also the design of the legs allow them to go under your furniture. Also putting them together is pretty easy. Just make sure you when you are putting the poles together to make sure at the top of the pole that the indent screw hole faces out. This makes for a better look. The directions don't say which way to turn and at 1st, I had one, one way and the other was another way as both ways work that way but I wanted a uniform/better look.
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Reviewed in the United States on July 29, 2024
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Verified Purchase
B. R. Grande
Bozeman, US
★★★★★ 4
Works well, need power tool to assemble
Color: Beige, Size: 3 Panel-102‘’-Round Pad, Color: Beige, Size: 3 Panel-102‘’-Round Pad
Sturdy enough, especially when feet are positioned for balance. Works perfectly to create a WFH “cubicle”. Can adjust the size to provide complete privacy or fold back a panel when I want more openness. The fabric panels are not perfectly taught, but pretty close. The only negative is that without my husband’s power drill/screwdriver we wouldn’t have been able to put it together. It would take the strength of Thor to do it with just a manual screwdriver.
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Reviewed in the United States on November 30, 2022

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