SKU: 64032288595

aFe BladeRunner Intercooler w/Tubes 03-07 Ford Diesel Trucks V8 6.0L (td)

Sale price$1035.25 Regular price$1150.28
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Description

aFe BladeRunner Intercooler w/Tubes 03-07 Ford Diesel Trucks V8 6.0L (td)This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3. 15" thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak free seal. No blowouts with this coupler. End Tanks: The unique BladeRunner end tanks are constructed out of 3 16" TIG welded aluminum plate tanks that incorporate three

This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15" thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak-free seal. No blowouts with this coupler. End Tanks: The unique BladeRunner end tanks are constructed out of 3/16" TIG welded aluminum plate tanks that incorporate three multi-directional vanes. Multi-Directional Vane Technology: The BladeRunner MDV technology is used to direct hot air flow through the entire intercooler core. This allows for greater cooling than competitors units. 3.15" Thick Bar and Plate Core: The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the OEM. Multiple Auxiliary Ports: Four tapped 1/8" ports are supplied on the tanks for easy installation of gauges or nitrous oxide systems. Billet Aluminum Inlet/Outlets: Each BladeRunner Intercooler uses billet aluminum inlets and outlets for superior strength and durability. The 3-1/2" inlet/outlet with reducer couplings to match stock tubes. Tig-Welded: 100% TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks. Flow and Performance: The intercooler tube is constructed of 3" mandrel bent powder-coated stainless steel tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing horsepower, torque and lowering EGT's. Comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. The BladeRunner Intercooler is test pressure rated at 200psi which is perfect for high boost applications. Don't waste your time and money on modified factory intercoolers. Invest in the aFe BladeRunner intercooler, the most sophisticated intercooler design on the planet.

This Part Fits:

Year Make Model Submodel
2003-2005 Ford Excursion Eddie Bauer
2003-2005 Ford Excursion Limited
2004-2005 Ford Excursion XLS
2003-2005 Ford Excursion XLT
2004-2007 Ford F-250 Super Duty Harley-Davidson Edition
2004-2007 Ford F-250 Super Duty King Ranch
2003-2007 Ford F-250 Super Duty Lariat
2003-2007 Ford F-250 Super Duty XL
2003-2007 Ford F-250 Super Duty XLT
2004-2007 Ford F-350 Super Duty Harley-Davidson Edition
2003-2007 Ford F-350 Super Duty King Ranch
2003-2007 Ford F-350 Super Duty Lariat
2003-2007 Ford F-350 Super Duty XL
2003-2007 Ford F-350 Super Duty XLT
Shipping Notes
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Exchange/Return Notes
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SKU: 64032288595

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4.6 ★★★★★
Based on 24 reviews
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M
Verified Purchase
Melvin Marsh
New York, US
★★★★★ 5
100% worth the money
Size: 16'' x 43'', Size: 16'' x 43''
Great product. They look good and function well.
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on February 6, 2026
A
Verified Purchase
Amazon Customer
Waukegan, US
★★★★★ 5
Cheaper than the supply house.
Size: 42'' x 28''
I used black pipe similar to this to build some shelves in my man cave. I went looking to build a studio desk and found that Lowe's wanted $8 per floor flange (~$96 just for flanges and not including the pipe, tees, or the other fittings). Even supply house dot com wanted $4 per flange (~$48, but was still missing the other parts AND they didn't offer them because of supply chain issues). For about $65, this was a great buy. Yes everything is greasy. This will be the case regardless of where you buy it. I used some gloves, shop towels, and acetone and it cleaned up easily. For a top, I used a pre-made countertop from Lowe's (~$100) and a 1x4 piece of poplar I had sitting around.
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Reviewed in the United States on January 7, 2023
M
Verified Purchase
mjh
Houston, US
★★★★★ 4
Pipes don't assemble square, nice stand though.
Size: 42'' x 28''
These arent standard SCH40 pipe for starters. Significantly lighter. Easier to move around and sturdy enough to support a table, but this isnt pipe. As such, when I threaded it together, it wasn't square. I was able to flatten it mostly, but I had to use a clamp to bend the assembled piping to sguare so it would attach to the table runners. It's fine, but it surprised me. It looks nice, and it provides plenty of support for the table. All good. Several folks complained that the pipes are oily. They are supposed to be to prevent rust. I wiped them down with a few cleaner wipes, and they are fine. Be aware that this doesn't come with instructions or the wood screws you may need for your table top.
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Reviewed in the United States on February 8, 2023
D
Verified Purchase
Dj rad dad
Phoenix, US
★★★★★ 5
Sturdy & Tuff going on 6 months +
Size: 28'' x 14'', Size: 28'' x 14''
I mounted a thick heavy piece of butcher block to these legs and made a desk. Easy to assemble and install. Mark the holes, pre drill pilot holes and screw them in. I will say I knew they were going to be greasy out of the box. They grease them in the factory to prevent rusting so just wipe them off with an old rag and your good to go. They haven’t felt wobbly or anything like that and butcher block is pretty heavy. I have to say I love them and much cheaper than buying from the hardware store. I’m thinking about building a second one and I would definitely purchase again. Again very sturdy and easy to assemble. People mad about the grease need to realize it’s done as an anti rust measure and it wipes right off and zero rust thus far.
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Reviewed in the United States on March 6, 2023
W
Verified Purchase
William H.
Louisville, US
★★★★★ 1
Absolutely not.
Size: 28'' x 14'', Size: 28'' x 14''
Truly terrible product. If you're wanting extreme DIY, aka cleaning it repeatedly, no instructions, and still not impressive quality, this is the item for you. After much time spent trying to remove the nasty oily substance all over the pipes and some sort of weird dirt coming out of the pipes as well, it still hadn't fully come off. When cleaning off the grease, it also took the color off of the item and created a weird, lined look on the pipes, like it was some legit oil rubbed crud on it, instead of paint to look oil rubbed. There is also what appears to be rust on some of the pieces. If someone actually wanted to use the desk and actually bumped into one of the pipes, it would without doubt leave oily residue on clothing. Pictures included of the box without pieces in it as it beautifully captures just how much crud was all over. 100% do not recommend and would give zero stars if it was allowed, but alas.
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Reviewed in the United States on August 4, 2025

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